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Table of Contents
Management Commitment
Environmental Protection and Stewardship
Environmental Compliance
Pollution Prevention
Partnerships and Public Involvement
Innovation
A Look to the Future
 
 

Making Smart Use of Fossil By-Products

chart of Utilization of Coal-Combustion By-Products
Click chart for raw data.

Many by-products of TVA’s fossil-fuel power generation are finding new life as environmentally beneficial goods.

At fossil-fuel power plants that use limestone scrubbers to lower their emissions of sulfur dioxide (SO2), gypsum is a by-product of electricity generation. Two wallboard manufacturers are using gypsum from TVA’s Cumberland Fossil Plant to make products that were officially certified as friendly to the environment last year.

Standard Gypsum in Cumberland City, Tennessee, and the Temple-Inland Forest Products Corporation facility in West Memphis, Arkansas, produce the first American-made wallboard whose content is certified to be 95 to 99 percent recycled material. TVA is the sole provider of gypsum to both manufacturers, and an independent company named Synthetic Materials maintains a facility near the Cumberland plant to process the gypsum before it’s shipped out to become wallboard.

The wallboard was certified by Scientific Certification Systems of Oakland, California, whose environmental division offers third-party certification of claims related to environmental achievement in product manufacturing and natural-resource extraction. Because the Cumberland plant’s limestone scrubbers reduce SO2 emissions by more than 95 percent, the wallboard has also received certification for its pollution-prevention benefits. It’s sold through building-supply stores that provide their customers with environmentally sound products.

Similarly, the nutrient-rich wastewater produced by TVA’s selective catalytic reduction (SCR) system at Paradise Fossil Plant may have useful properties as a soil additive. The U.S. Department of Energy (DOE) awarded TVA a cooperative research contract to determine whether the ammoniated water produced by SCR systems can be used to irrigate reforested areas that help absorb carbon dioxide from the air.

The research began in 2000 and will be conducted over a three-year period at TVA’s Public Power Institute (PPI). “We’re very excited to work with partners like DOE and the Electric Power Research Institute,” says Niki Nicholas, PPI’s Manager of Environmental Impacts and Reduction Technologies. “This partnership allows us to pool our knowledge and skills in order to demonstrate innovative solutions for environmental issues associated with power production.”

Two other fossil-fuel by-products that have environmentally friendly recycling applications are fly ash and boiler slag. They’re sold to manufacturers of concrete, roofing shingles, industrial abrasives, and landscape mulch. In addition, TVA plants donate thousands of tons of bottom ash and fly ash annually to communities for use on bike trails and walking paths and for snow and ice control on country roads.

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